HSG · HSG

HSG HS-C3015 Fibre Laser Cutting Machine

On request

  • Raycus fibre source at 3 kW or 6 kW
  • 1524 × 3048 mm cutting area with 70 mm of Z-axis travel
  • Traverse up to 120 m/min at 1.5 G acceleration
  • Inovance synchronous servos: 1.4 kW on X and Y, 400 W on Z
  • HSG autofocus head with 7 lenses (Klinge on 3 kW, P06 on 6 kW)
  • Oxygen pressure set electronically in 0.1 bar increments
  • Sheet edge detection and graphic auto-positioning of the nest

Fibre laser cutter for three-shift production, 3 kW or 6 kW, with a 1524 × 3048 mm bed, 120 m/min traverse and Inovance servo drives on Wittenstein Alpha reducers.

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  • Laser cutting
  • Metal
  • Stainless steel
  • Aluminium
  • Metal fabrication

Configurations

ConfigurationDifferences
HS-C3015 — 3 kWOn requestLaser power: 3000 W, Raycus · Cutting head: HSG Klinge autofocus, 7 lenses (2 protective) · Machine dimensions: 4500 × 2500 × 1650 mm
HS-C3015 — 6 kWOn requestLaser power: 6000 W, Raycus · Cutting head: HSG P06 autofocus, 7 lenses (3 protective) · Machine dimensions: 5100 × 2500 × 1650 mm · Nesting software: CypNest

About this machine

HSG HS-C3015 Fibre Laser Cutting Machine

The HS-C3015 is a fibre laser cutting machine, built with a 3 kW or a 6 kW source, intended for intensive sheet metal work in three-shift operation. The working area is 1524 × 3048 mm in X and Y with 70 mm of Z-axis travel, and the whole machine occupies 4500 × 2500 × 1650 mm. The table takes a load of 800 kg and the machine itself weighs 3300 kg.

Motion comes from Inovance synchronous servo motors — 1.4 kW on the X and Y axes and 400 W on Z — working through Wittenstein Alpha reducers with an ×8 ratio. X and Y run on helical-toothed rack and pinion, Z on a ball screw, and the guideways are HiWin rails to DIN6 precision class: 30 mm on Y, 25 mm on X and 15 mm on Z. That combination supports a traverse of up to 120 m/min at 1.5 G acceleration, with table positioning of ±0.03 mm, positioning accuracy of ±0.05 mm and repeatability of ±0.03 mm/m.

Cutting is done with a seven-lens HSG autofocus head fed from a Raycus source: a Klinge head on the 3 kW version and a P06 head on the 6 kW version. Oxygen pressure is set electronically in 0.1 bar increments and gases are switched automatically through a solenoid valve, so pressure and gas changes follow the cutting profile rather than needing manual intervention at the regulator. Automatic sheet edge detection and graphic auto-positioning place the nest on the sheet as it actually lies on the table, which removes the need to square every plate by hand.

The machine runs on the Alpha T bus control system, with HSG NEST nesting on the 3 kW version and CypNest on the 6 kW version. DXF files are supported together with array, draw, scale, merge, microjoint and compensation operations, and path optimisation includes leapfrog moves, cooling points and anti-collision. The control can be reached remotely over LAN or Wi-Fi, and lubrication is handled by a centralised automatic system. The fibre source is rated for a service life of 100,000 hours.

Power is 380 V three-phase at 50/60 Hz; a voltage regulator is supplied with the machine, which matters on sites where the mains supply is unstable. The machine suits subcontract fabricators and in-house production departments running continuous shifts on nested sheet work.

Applications

  • Subcontract sheet metal cutting in continuous three-shift production
  • Blanks and profiles for metal fabrication and enclosure work
  • Cabinet, housing and metal furniture components
  • Brackets, frames and structural machine parts
  • Metal signage, lettering and architectural panels
  • Nested short runs and prototypes prepared from DXF files

Technical specifications

Performance

Traverse speed
Max. 120 m/min
Maximum acceleration
1.5 G
Positioning accuracy, X and Y axes
Table ±0.03 mm; positioning ±0.05 mm
Repeatability, X and Y axes
±0.03 mm/m

Working area

Working area, X and Y axes
1524 × 3048 mm
Z-axis travel
70 mm
Maximum table load
800 kg

Tooling & heads

Laser source
Raycus
Laser power
3 or 6 kW
Cutting head
3 kW: HSG Klinge autofocus, 7 lenses of which 2 protective; 6 kW: HSG P06 autofocus, 7 lenses of which 3 protective
Fibre source service life
100,000 hours

Drive & mechanics

Motors
Inovance synchronous servo: 1.4 kW on X and Y axes, 400 W on Z axis
Transmission
Helical-toothed rack and pinion on X and Y, ball screw on Z
Reducers
Wittenstein Alpha, ×8 ratio (Germany)
Linear guides
HiWin, DIN6 precision class: 30 mm on Y, 25 mm on X, 15 mm on Z
Lubrication
Centralised automatic system
Gas control
Electronic oxygen pressure control in 0.1 bar increments; automatic gas switching by solenoid valve

Software & control

Control system
Alpha T bus control system (AlphaT 2.0 on the 6 kW version)
Nesting software
HSG NEST (3 kW); CypNest (6 kW)
File handling
DXF, with array, draw, scale, merge, microjoint and compensation
Path optimisation
Leapfrog, cooling point, anti-collision
Automatic functions
Sheet edge detection and graphic auto-positioning
Remote operation
LAN / Wi-Fi

Power & environment

Power supply
380 V three-phase, 50/60 Hz
Voltage regulator
Included

Dimensions & weight

Machine dimensions
4500 × 2500 × 1650 (3 kW); 5100 × 2500 × 1650 (6 kW) mm
Machine weight
3300 kg

Specifications, images and descriptions are provided for general guidance and may change without notice. Configurations, performance figures and supplied items can vary by production batch and market. The binding specification, scope of supply and terms are those set out in the written quotation we issue for your order.

Application details

Recommended for

Fibre laser cutter for three-shift production, with a 1524 × 3048 mm bed, 120 m/min traverse and Inovance servo drives on Wittenstein Alpha reducers.

Series

HSG

Frequently asked questions

What is the HS-C3015 built for?

Intensive sheet metal cutting in three-shift operation: subcontract work, blanks and profiles for fabrication and enclosures, cabinet and furniture components, brackets and frames, metal signage, lettering and architectural panels, and nested short runs prepared from DXF files. It suits subcontract fabricators and in-house production departments running continuous shifts.

What is the difference between the 3 kW and 6 kW versions?

The 3 kW version has an HSG Klinge autofocus head (seven lenses, two protective), HSG NEST nesting and a 4500 × 2500 × 1650 mm footprint. The 6 kW version has an HSG P06 autofocus head (seven lenses, three protective), CypNest nesting, AlphaT 2.0 control and measures 5100 × 2500 × 1650 mm. Both use a Raycus source.

How large is the working area?

1524 × 3048 mm in X and Y, with 70 mm of Z-axis travel, and the table takes a load of 800 kg. Automatic sheet edge detection and graphic auto-positioning place the nest on the sheet as it lies, so plates do not have to be squared on the table by hand.

How fast and accurate is it?

Traverse reaches 120 m/min at 1.5 G acceleration. Table positioning is ±0.03 mm, positioning accuracy ±0.05 mm and repeatability ±0.03 mm/m. Motion comes from Inovance synchronous servos, 1.4 kW on X and Y and 400 W on Z, through Wittenstein Alpha ×8 reducers, helical rack and pinion on X and Y, and HiWin DIN6 guides.

Which files and software does it use?

It runs on the Alpha T bus control system and reads DXF files, with array, draw, scale, merge, microjoint and compensation operations. Path optimisation includes leapfrog moves, cooling points and anti-collision. Nesting is HSG NEST on the 3 kW version and CypNest on the 6 kW. The control can be reached remotely over LAN or Wi-Fi.

How much manual setting does it need between sheets?

Little. Automatic sheet edge detection and graphic auto-positioning place the nest on the sheet as it actually lies, so plates need not be squared by hand. Oxygen pressure is set electronically in 0.1 bar increments and gases switch automatically by solenoid valve, following the cutting profile. Lubrication is centralised and automatic.

What does it need on site?

A 380 V three-phase supply at 50/60 Hz; a voltage regulator is supplied with the machine, which helps where the mains is unstable. The machine weighs 3300 kg and measures 4500 × 2500 × 1650 mm (3 kW) or 5100 × 2500 × 1650 mm (6 kW). The fibre source is rated for 100,000 hours of service life.